XRT Intelligent Ore Sorting Machine for Mineral Processing
XRT Intelligent Sorting Machine Overview
Huate Magnet’s XRT Intelligent Sorting Machine is an advanced sensor-based sorting solution that combines dual-energy X-ray transmission technology, image recognition technology, AI algorithms, and high-pressure air jet separation systems.
By detecting differences in X-ray absorption characteristics and surface features of minerals, the equipment can accurately identify and separate valuable minerals from waste rocks, improving ore grade and processing efficiency.
How Does XRT Intelligent Sorting Machine Work?
Working Principle of XRT sorting machine
The XRT sorting machine works based on the different X-ray transmission characteristics of minerals.
When X-rays pass through materials, different minerals absorb X-rays at different levels. The system analyzes the transmitted signals, identifies mineral composition differences, and uses high-pressure air jets to separate target materials from waste rocks.
Key Technologies of XRT Ore Sorting Equipment
1. Dual-Energy X-Ray Transmission Technology
The XRT Intelligent Sorting Machine adopts dual-energy X-ray technology to analyze material differences caused by density and thickness variations.
Combined with image segmentation and boundary extraction technologies, the system accurately determines material position information for efficient sorting.
2. AI Image Recognition Technology
Advanced AI algorithms analyze detected signals and automatically identify mineral characteristics, enabling intelligent and accurate sorting operations.
3. High-Pressure Air Jet Separation System
The sorting system uses high-speed electromagnetic valves and high-pressure nozzles.
According to different material sizes and sorting requirements, the air pressure and spraying time can be adjusted to achieve high-precision separation.
XRT Sensor-Based Sorting Machine Advantages
High Sorting Accuracy
XRT ore sorting equipment adopts CCD delayed integration technology, significantly improving X-ray transmission detection accuracy.
The resolution can be adjusted, with a maximum resolution of 100 μm.
Long Sensor and X-Ray Transmitter Lifetime
Advanced radiation protection technology combining visible light double-sided reflector and X-ray shielding glass improves sensor service life.
The sensor lifetime can be extended by more than three times.
Wide Particle Size Range
Equipped with American MAC pneumatic valves and multiple nozzle arrays, the machine supports large particle sorting.
The maximum sorting particle size exceeds 300 mm.
High Automation and Easy Operation
All operations can be controlled through the upper computer system.
X-Ray ore sorting machine features automatic learning functions and intelligent parameter adjustment for different mineral characteristics.
Main Technical Parameters
Selection Table for 50-300mm XRT Intelligent Sensor Separator
| Model | Belt Width (mm) | Particle Size (mm) | Processing Capacity (t/h) |
|---|---|---|---|
| XRT-1200M | 1200 | 50-300 | 80-120 |
| XRT-1600M | 1600 | 50-300 | 120-160 |
| XRT-2000M | 2000 | 50-300 | 160-200 |
| XRT-2400M | 2400 | 50-300 | 200-250 |
| XRT-3200M | 3200 | 50-300 | 240-360 |
| XRT-4000M | 4000 | 50-300 | 280-460 |
Note: The specific mineral processing capacity depends on the particle size, density, and feeding method of the ore.
Selection Table for 25-100mm XRT Intelligent Sensor Separator
| Model | Belt Width (mm) | Particle Size (mm) | Processing Capacity (t/h) |
|---|---|---|---|
| XRT-1200M | 1200 | 25-100 | 60-72 |
| XRT-1600M | 1600 | 25-100 | 84-96 |
| XRT-2000M | 2000 | 25-100 | 108-120 |
| XRT-2400M | 2400 | 25-100 | 126-150 |
| XRT-3200M | 3200 | 25-100 | 192-216 |
| XRT-4000M | 4000 | 25-100 | 252-276 |
Note: The specific mineral processing capacity depends on the particle size, density, and feeding method of the ore.
XRT Intelligent Sorting Machine Application
1. Metal Ore Sorting
Suitable for:
• Gold
• Silver
• Platinum group metals
• Copper
• Molybdenum
• Zinc
• Nickel
• Tungsten
• Lead-zinc ores
• Rare earth minerals
Pre-concentration and waste rock rejection to improve ore grade.
2. Non-metallic Mineral Sorting
Suitable for:
• Feldspar
• Quartz
• Calcium carbonate
• Talc
Used for dry pre-concentration of non-metallic minerals.
3. Recycling Industry
Applications include:
• Waste aluminum profiles
• Mixed aluminum scrap
• Aluminum plates
• Aluminum cans
• Waste vehicles and appliances
After non-metallic materials are removed using an eddy current separator, mixed metallic impurities—such as copper, zinc, and stainless steel—are separated out to ensure the purity of the recovered aluminum.
4. Coal Sorting
The XRT sorting machine can replace traditional coal washing processes such as jigging and dense medium separation.
Benefits:
• Produce clean coal directly
• Reduce processing costs
Why Choose Huate XRT Intelligent Sorting Machine?
Huate XRT Intelligent Sorting Machine provides an efficient, environmentally friendly and intelligent solution for modern mineral processing.
Contact Huate Magnet for customized sorting solutions.
Application Cases
Project Site: Ordos Coal Sorting Project
Sorting Metrics: Gangue content in coal < 5%; coal content in gangue < 1%
Processing Efficiency: Hourly throughput of 70–100 tons; peak daily raw coal processing of 2,000 tons; core equipment demonstrates high uptime and stable operation.
Sorting Precision: Gangue removal rate of 98.5%; coal content in gangue of only 0.8%—surpassing industry averages.
Quality Enhancement: Calorific value increased by 1,200–1,500 kcal/kg for lump coal and 800–1,000 kcal/kg for fine coal, meeting high-quality thermal coal standards.
Coal Slime Reduction: Optimized fine coal dry separator; sorting efficiency increased by 40%; slime generation reduced by 90% at the source, significantly alleviating downstream processing burdens.
