Cooperative innovation, the pursuit of excellence

Best in the world! The world’s largest RCDFJ-28 strong oil circulation electromagnetic iron remover rolls off the assembly line in Shandong Huate!

Best in the world! 

The world's largest RCDFJ-28 strong oil circulation electromagnetic iron remover rolls off the assembly line in Shandong Huate!

RCDFJ-28 strong oil circulation electromagnetic iron remover rolls 1

On April 7, the world's first "RCDFJ-28T3 forced oil circulation electromagnetic iron remover" independently developed by Huate Magnet, and suitable for conveyors with a width of 2800mm rolled off the production line in Weifang, Shandong. Academician Wang Zhaolian, a national key talent, chairman and chief scientist of Huate Magnetics, attended the ceremony and delivered a speech. Leaders of the president's office meeting and some cadre and employee representatives participated in the event. Wang Qian, CEO of Huate Magnetics, presided over the ceremony.

RCDFJ-28 strong oil circulation electromagnetic iron remover rolls 2

Wang Zhaolian said in his speech that the successful launch of the equipment is not only a leap in the company's technical strength, but also a microcosm of Huate's 31-year technological innovation history. We will focus on the country's major needs, accelerate the development of new productive forces and adhere to the leadership of scientific and technological innovation as the driving force to promote high-quality development of enterprises. We will build new competitive advantages through industrial upgrading, win the initiative in development, and become the "magnetic force of an international leader". Application system service provider" provides strong technical support.

RCDFJ-28 strong oil circulation electromagnetic iron remover rolls 3

Executive Vice President Liu Fengliang read the congratulatory letter from China Heavy Machinery Industry Association

RCDFJ-28 strong oil circulation electromagnetic iron remover rolls 4

Vice President Wang Jianbo read out the British Flag Bearing Certification "Global Number One" world record certification document

RCDFJ-28 strong oil circulation electromagnetic iron remover rolls 5

RCDFJ-28 strong oil circulation electromagnetic iron remover rolls 6

Vice President Wei Liming read out congratulatory letters from partners such as China Energy Group

and CCCC First Navigation Engineering Bureau Co., Ltd.

RCDFJ-28 strong oil circulation electromagnetic iron remover rolls 7

Chief Engineer Jia Hongli introduces new products

RCDFJ-28 strong oil circulation electromagnetic iron remover rolls 8

Wang Qian concluded that this is another major breakthrough after the promotion and application of the largest 6-meter intelligent vertical ring high gradient magnetic separator last year. This is also another major achievement achieved by the company since the implementation of the "Seventh Five-Year Plan" strategy. In the future, the company will be guided by the "Seventh Five-Year Plan", focus on the transformation of high-quality scientific and technological achievements, use hard technology to enhance the modern industrial system, further promote changes in development methods, development motivation, development fields and development quality, and accelerate development. The new quality productivity supports and leads the high-quality development of enterprises, opening up a broad space for promoting the realization of the grand goal of "hundred-year Huate and ten billion Huate".

 

Recognized by the international authoritative organization CARRYING THE FLAG WORLD RECORDS LIMITED as: RCDFJ-28T3 forced oil circulation electromagnetic iron remover is the largest forced oil circulation electromagnetic iron removal equipment in the world that can adapt to the width of the belt conveyor (2800mm). This world record not only opens up a new journey for the transformation of iron removers to large-scale, low-carbon, and intelligent "intelligent manufacturing", but also represents an innovative and major leap in the field of iron remover research and development.

RCDFJ-28 strong oil circulation electromagnetic iron remover rolls 9

The equipment integrates more than ten patented technologies, has a compact overall design and structure, applies IoT cloud platform data collection and analysis technology, and integrates multiple automated controls such as real-time monitoring of coil temperature, over-temperature alarm and power outage of the cooling system, automatic correction and alarm of the iron unloading system, etc. function, realizing remote monitoring, fault diagnosis and full life cycle management of equipment. The product is widely used in industrial application scenarios with high iron removal requirements such as coal, electric power, ports, mining, and metallurgy. It can effectively prevent longitudinal scratches on conveyor belts and protect the normal operation of crushers, transfer equipment, etc.

The equipment integrates more than ten patented technologies, has a compact overall design and structure, applies IoT cloud platform data collection and analysis technology, and integrates multiple automated controls such as real-time monitoring of coil temperature, over-temperature alarm and power outage of the cooling system, automatic correction and alarm of the iron unloading system, etc. function, realizing remote monitoring, fault diagnosis and full life cycle management of equipment. The product is widely used in industrial application scenarios with high iron removal requirements such as coal, electric power, ports, mining, and metallurgy. It can effectively prevent longitudinal scratches on conveyor belts and protect the normal operation of crushers, transfer equipment, etc.

Main innovation points

■ The excitation coil is wound with double glass-coated electromagnetic wires and has a three-dimensional winding structure, so that each group of coils is fully in contact with the oil, the heat dissipation area is doubled, the oil circuit is smooth and reasonable, the heat dissipation is fast, and the temperature rise is low (≤45℃), which completely solves the problem. The problem of uneven heat dissipation in large coils.

■ The excitation coil adopts advanced vacuum impregnation and curing technology. The coil is completely immersed in transformer oil. It has excellent moisture-proof, dust-proof and anti-corrosion properties, which greatly improves the service life of the coil.

■ The use of special oil pump and air cooler heat dissipation technology for transformers speeds up the circulation of oil and greatly improves heat dissipation efficiency.

■ The magnetic field adopts finite element simulation analysis. The magnetic circuit is short, the magnetic leakage is less, the magnetic energy utilization rate is high, the magnetic field intensity at the rated lifting height of 750mm is ≥185mT, and the iron removal effect is good.

■ The inside of the coil and the equipment body have functions such as line temperature detection and display, real-time monitoring of oil flow, automatic belt correction, fault diagnosis alarm and remote control, which improves the automation level of the equipment and reduces operation and maintenance costs.

RCDFJ-28 strong oil circulation electromagnetic iron remover rolls 10

The successful development of the world's first RCDFJ-28T3 forced oil circulation electromagnetic iron remover reflects the innovative spirit of Huate people who are not afraid of difficulties and always reach new heights. In the next step, Huate will give full play to its technical advantages in the field of magnetic iron removal, strengthen the research of new technologies and new equipment, accelerate the development of large-scale, intelligent and green products, and contribute to the construction of resource-saving and environmentally friendly smart products, smart ports, smart power plants and smart mines will make greater contributions.

Applications

RCDFJ-28 strong oil circulation electromagnetic iron remover rolls 11

Application site of 1800Gs strong oil circulation electromagnetic iron remover

RCDFJ-28 strong oil circulation electromagnetic iron remover rolls 12

RCDFJ-28 strong oil circulation electromagnetic iron remover rolls 13

RCDFJ-20T7 (2500GS) strong oil circulation electromagnetic iron remover usage site


Post time: Apr-12-2024